Monday, January 9, 2012

Industrial Machinery Use And Its Application Enhances Productivity

Productivity is drastically improved and enhanced with the use of industrial machinery. Cost-cutting as well time is saved with the use of Industrial machinery.

Few of the industrial machinery are mentioned below-

Surface grinder:
Surface grinding is used to produce a smooth finish on flat surfaces. It is a widely used abrasive machining process in which a spinning wheel covered in rough particles (grinding wheel) cuts chips of metallic or non metallic substance from a workpiece, making a face of it flat or smooth.

Types of surface grinders

Horizontal-spindle (peripheral) surface grinders The periphery (flat edge) of the wheel is in contact with the workpiece, producing the flat surface. Peripheral grinding is used in high-precision work on simple flat surfaces; tapers or angled surfaces; slots; flat surfaces next to shoulders; recessed surfaces; and profiles. Vertical-spindle (wheel-face) grinders The face of a wheel (cup, cylinder, disc, or segmental wheel) is used on the flat surface. Wheel-face grinding is often used for fast material removal, but some machines can accomplish high-precision work. The workpiece is held on a reciprocating table, which can be varied according to the task, or a rotary-table machine, with continuous or indexed rotation. Indexing allows loading or unloading one station while grinding operations are being performed on another.

Disc grinders and double-disc grinders Disc grinding is similar to surface grinding, but with a larger contact area between disc and workpiece. Disc grinders are available in both vertical and horizontal spindle types. Double disc grinders work both sides of a workpiece simultaneously. Disc grinders are capable of achieving especially fine tolerances.

Drilling machine:

A drill or drill motor is a tool fitted with a rotating cutting tool, usually a drill bit, used for drilling holes in various materials. The cutting tool is gripped by a chuck at one end of the drill and rotated while pressed against the target material. The tip of the cutting tool does the work of cutting into the target material. This may be slicing off thin shavings (twist drills or auger bits), grinding off small particles (oil drilling), crushing and removing pieces of the workpiece (SDS masonry drill), countersinking, counter boring, or other operations.

Co2 wielding machine:

Co2 Welding Process uses Argon Gas or Co2 Gas for shielding the weld pool to avoid oxide formation during welding. In this Wires of 0. 8, 1.2 or 1.6 mm is continuously / intermittently fed through wire feeder Mechanism Torch to weld different types of jobs with the help of D. C. Power source. It is a sort of Semi-Automatic Welding Process.

C02 Welding Machines are widely used in small as well as large Industries doing Fabrication Work, right Irom General Repair Work, Grill Making to Heavy Machine Building, Body Building, Vessel Building and Heavy Structural Work, using Copper Coated Wires.

Grinding machine:

A grinding machine is a machine tool used for grinding, which is a type of machining using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel's surface cuts a small chip from the workpiece via shear deformation.
Spot welding machine:

Spot welding is a process in which contacting metal surfaces are joined by the heat obtained from resistance to electric current flow. Work-pieces are held together under pressure exerted by electrodes. Typically the sheets are in the 0.5-3.0 mm thickness range. The process uses two shaped copper alloy electrodes to concentrate welding current into a small "spot" and to simultaneously clamp the sheets together. Forcing a large current through the spot will melt the metal and form the weld. The attractive feature of spot welding is a lot of energy can be delivered to the spot in a very short time (ten to one hundred milliseconds. That permits the welding to occur without excessive heating to the rest of the sheet.

Dies tools and tackles:

Dies tools and tackles in an alignment are used in many applications. The alignment jigs are rugged and simple to use without need of special skills. Proper alignment of drive with machines is of great value: Enhances life of machines and equipments and bearing life. It Reduces vibrations and noise also eliminates expensive and premature breakdowns and production loss.


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