Wednesday, September 25, 2013

Milling Cutter Nomenclature

As far as metal cutting action is concerned, the pertinent angles on the tooth are those that define the configuration of the cutting edge, the orientation of the tooth face, and the relief to prevent rubbing on the land.

Outside diameter — The diameter of a circle passing through the peripheral cutting edges. It is the dimension used in conjunction with the spindle speed to find the cutting speed (SFPM).

Root diameter — This diameter is measured on a circle passing through the bottom of the fillets of the teeth.

Tooth — The tooth is the part of the cutter starting at the body and ending with the peripheral cutting edge. Replaceable teeth are called inserts.

Tooth face — The tooth face is the surface between the fillet and the cutting edge, where the chip slides during its formation.

Land — The area behind the cutting edge on the tooth that is relieved to avoid interference is called the land.

Flute — The flute is the space provided for chip flow between the teeth.

Gash angle — The gash angle is measured between the tooth face and the back of the tooth immediately ahead.

Fillet — The fillet is the radius at the bottom of the flute, provided to allow chip flow and chip curling.

The terms defined above apply primarily to milling cutters, particularly to plain milling cutters. In defining the configuration of the teeth on the cutter, the following terms are important.

Peripheral cutting edge — The cutting edge aligned principally in the direction of the cutter axis is called the peripheral cutting edge. In peripheral milling, it is this edge that removes the metal.

Face cutting edge — The face cutting edge is the metal removing edge aligned primarily in a radial direction. In side milling and face milling, this edge actually forms the new surface, although the peripheral cutting edge may still be removing most of the metal. It corresponds to the end cutting edge on single point tools.

Relief angle — This angle is measured between the land and a tangent to the cutting edge at the periphery.

Clearance angle — Is provided to make room for chips, thus forming the flute.

Radial rake angle — The angle between the tooth face and a cutter radius, measured in a plane normal to the cutter axis.

Axial rake angle — Measured between the peripheral cutting edge and the axis of the cutter, when looking radially at the point of intersection.

Blade setting angle — When a slot is provided in the cutter body for a blade, the angle between the base of the slot and the cutter axis is called the blade setting angle.

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