Sunday, January 6, 2013

The Process Of Die Cutting, What Is Its Advantage?


Die cutting is a process of cutting different materials through the use of devices. What are the materials? You cut plastic, leather, paper, metal, cardboard and textile. What device is used to cut? The tools used in the cutting process are steel stamps and rollers. The process is widely used now for industrial purposes such that more materials are being cut. The additional kinds are rubber, vinyl, wood and magnetic strips.

In the cutting of any of the materials, a metal die or template is used. You will have a predetermined shape and size and this will be the basis of the cut. So you can cut shapes and sizes, you can also cut alphabets, geometric shapes and form pictures. There are two methods employed in die cutting. These are the steel rule and the rotary or flat bed method. To give shape to the materials, the die cutting method is called steel rule. This same method will create the creases, holes or perforations and slits on the material. The rotary or flat bed method makes use of tungsten carbide in the process of cutting.

Given the method, the die cutting process begins when the material and the die is placed on the cutting machine. There are machines that use another machine like the presses in order to create the designs on the materials. These presses can be small and large, where the small kinds can exert a force equal to 20 tons. The large types of presses can exert as much as 150 tons of force. Today, many industries are already using die cutting and in such big companies, the die cutting is atomized. In the die cutting process, the materials are fed automatically to the cutting machine, then pressed and cut. Having been cut, the output is removed.
Die cutting is not only for business and industrial purposes. Any household may have some need for the small die cutting machine that is designed for domestic use. These cutters are usually available from craft store. There are also small die cutters that can be purchased online. The price is affordable and the cost is dependent upon the size. For household use, the die cutting is used in the designing of book covers and picture frames.

The die cutting process is found in different areas of industry. The distinctive shape created is one aspect for sales products. This makes the die-cut labels produced in die cutting as a real marketing instrument. With the die cutting process, you can also make library aids, educational or mathematical materials, invitations, greeting cards and more. This process also creates home decors, scrapbooks, embellishments, accessories and other crafts.

Today, the technology employed in die cutting has evolved at a very fast pace. This paved way to the use of laser technology give rise to the laser die cutting process. As innovations and technology progresses, it is expected that the die cutting process will be more sophisticated in the years to come.

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